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Metal Additive Manufacturing: Principles, Processes, and Applications

Additive manufacturing is no longer just a buzzword—it is transforming the way industries design, produce, and think about metal components. From aerospace engines and medical implants to automotive tooling and energy systems, metal 3D printing is unlocking possibilities that were once unimaginable.

This comprehensive book takes you on a structured journey through the world of metal additive manufacturing (Metal AM). Written with clarity and depth, it bridges the gap between technical detail and practical insight—making it ideal for engineers, industry professionals, researchers, and students.

Inside, you’ll find:

A clear introduction to fundamentals, materials, and processes.

In-depth chapters on Powder Bed Fusion, Directed Energy Deposition, Binder Jetting, and emerging technologies.

Expert discussions of powder properties, defects, microstructure, and residual stresses.

Coverage of inspection methods, standards, and certification pathways critical for aerospace, medical, and industrial adoption.

Real-world applications and case studies from aerospace, defense, automotive, tooling, energy, and beyond.

Forward-looking insights into AI, digital twins, sustainability, recycling, and next-generation applications such as space exploration, nuclear, and hybrid AM.

With over 25 years of expertise distilled into one volume, this book offers not just knowledge but a practical roadmap for adopting and mastering metal AM. Whether you are a student building a foundation, a researcher pushing boundaries, or an industry professional seeking competitive advantage, this guide will give you the tools, strategies, and confidence to thrive in the fast-evolving landscape of metal 3D printing.

Discover the science. Master the processes. Shape the future of manufacturing.

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